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      • End Caps (Special R&D and Production)
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      • Universal Testing Machine
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      • Vertical Impact – Drop Weight Test Machine
      • Pendulum Impact Testing Machine
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      • Environmental Stress Cracking Resistance Testing Machine
      • Drip Irrigation Testing Machine
      • Coefficient of Friction Testing Machine
      • Elmendorf Tear Testing Machine
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      • Melt Flow Indexer Test Machine
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      • Vicat Softening Temperature Testing Machine
      • Dry Air Sterilizer
      • Muffle Furnace
      • Climate Cabinet
      • Combustion Cabinet
    • Leakage/Permeability Systems
      • Oxygen Permeability Tester
      • Pipe Leakage Testing Machine
      • Geosynthetic Barrier Water Permeability Testing Machine
      • Vacuum Leak Testing Machine
    • Sample Preparation Systems
      • CNC Sample Preparation Device
      • Microtome Device
      • Notching Machine
    • Optical Systems
      • High Quality Colorimeter
      • Haze Meter
      • Polarized Microscope
      • Gloss Meter
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      • Butt Welding Machine
      • Pipe Thermal Cycle Testing Machine
      • Natural Gas Meter Testing Machine
      • Plastic Injection Molding Machine
      • Moisture Analyzer
      • Analytical Balance and Density Kit
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Essential Quality Control Devices in a Polyethylene Production Laboratory

Information Article

Polyethylene (PE) is one of the most widely used thermoplastics due to its flexibility, chemical resistance, and ease of processing. It is commonly found in packaging, infrastructure pipes, automotive parts, and more. In such critical applications, ensuring consistent quality and performance is essential—not only through production but also with accurate and reliable quality control procedures. At the heart of these procedures lies the quality control laboratory. So, what devices should a PE production facility’s lab include? Let’s explore the essential testing equipment and why each is important. 1. Melt Flow Index (MFI / MFR) Tester Why It’s Important:Measures the flow properties of PE, indicating its processability and consistency between batches. Key Features: Temperature control: 190 °C ± 0.5 Load options: 2.16 kg, 5.0 kg, etc. Auto-cutting system Compliant with ISO 1133 and ASTM D1238 Applications:Injection molding, extrusion, pellet analysis. 2. Density Measurement Device Why It’s Important:Determines material purity and classification (e.g., HDPE, LDPE) by measuring density. Key Features: Based on pycnometer or hydrostatic method Accuracy up to ±0.001 g/cm³ ISO 1183 compliant 3. Tensile Testing Machine Why It’s Important:Measures mechanical properties like tensile strength and elongation—critical for product durability. Key Features: Load cell capacity: 1–50 kN Adjustable grips Digital data logging Compliant with ISO 527, ASTM D638 4. Impact Tester (Izod/Charpy) Why It’s Important:Evaluates how well PE products can resist sudden impacts, especially under low temperatures. Key Features: Energy range: 1–50 J Digital or analog display ISO 179, ISO 180 compliance 5. Hydrostatic Pressure Tester Why It’s Important:Tests the long-term internal pressure resistance of PE pipes to predict their lifespan. Key Features: Heated water circulation system Multi-station testing TS EN ISO 1167 compliant 6. DSC (for OIT Measurement) Why It’s Important:Determines oxidative stability of PE—essential for products exposed to sunlight and chemicals. Key Features: Heating rate: 10 °C/min Temperature range: -50 °C to +500 °C ISO 11357-6 compliant High-precision Pt sensors 7. Muffle Furnace Why It’s Important:Used to analyze filler content and carbon black dispersion in PE. Also supports residue testing after thermal decomposition. Key Features: Temperature range: 800–1000 °C Ceramic insulation ISO 3451 compliant Programmable digital control 8. Laboratory Oven (Drying Oven) Why It’s Important:Used to pre-dry or condition samples. Moisture can distort test results in density, MFI, and others. Key Features: Temperature range: 40–250 °C Digital timer Shelved internal structure Natural or forced convection 9. Precision Balance Why It’s Important:Accurate sample weighing is essential for nearly all quality tests, including MFI, OIT, ash content, and permeability. Key Features: Resolution: 0.1 mg to 1 mg Auto-calibration Wind-shielded design ISO/GLP data output support Conclusion In polyethylene production, quality control is not just a post-production activity—it’s a continuous process from raw material inspection to final product validation. A well-equipped laboratory, featuring both high-end analyzers and supporting instruments like ovens and balances, forms the backbone of reliable and standardized production. Every device plays a critical role in ensuring that your product meets regulatory standards and customer expectations.

11/07/2025 / Comments Off on Essential Quality Control Devices in a Polyethylene Production Laboratory
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What is OIT Thermal Analysis Test?

Information Article

What is Thermal Analysis? Thermal analysis is the measurement of the changes in the physical properties of the sample, such as melting point, dehydration point, isomer transition point, weight, conductivity, as a function of temperature and time, as a result of a controlled change in the temperature of the sample taken from a substance. Thermal analysis techniques have various application areas such as structure analysis of materials, purity control, control of thermal constants, quality control, process development. Biological materials, inorganic compounds, metals, alloys, polymers, minerals can be given as examples of substances that can be studied by these techniques. There are various thermal analysis techniques classified according to the weight change, energy change, size change and emitted gases observed from the material. What is Oxidation, What Does It Affect? Oxidation is the reaction of a material with oxygen. When materials undergo oxidation, they lose some of their properties and become unsuitable for use. For example, oxidized iron loses its mechanical strength and becomes unusable. Likewise, oxidized polymers become brittle. What is OIT (Oxidation Induction Time Determination)? Differential Scanning Calorimetry (DSC), which is one of the thermal analysis techniques based on energy change, is a technique in which the heat required for heating (endothermic processes), cooling (exothermic processes) or keeping the sample and reference at a constant temperature is measured as a function of temperature and time. It is generally used to evaluate the oxidation stability of various polymeric materials. The OIT test is performed by Differential Scanning Calorimetry (DSC). What Issues Does DSC Address? Material identification Amorphous vs. Semi-Crystalline Melting Point Analysis Glass Transition Analysis Material condition Contamination Molecular Degradation Additive Testing Residual Stress Material Properties Crystallinity Cure state DSC is a powerful technique for identifying and diagnosing problems with polymeric components, but it has some limitations. Interpretation of results is highly dependent on the analyst experience. The region from which the sample was taken may not be representative of the entire piece. Machine is highly sensitive. Cannot distinguish between samples with similar melting points/glass transition. It is a standard test used to measure the oxidation stability level of the material, that is, its resistance to oxidation, by determining the time taken until the onset of oxidative decomposition. It measures and evaluates the oxidation stability of materials and the performance of stabilizers much faster than conventional methods. The oxidation induction time depends on the temperature, the surface area of the sample and the class of the sampled material. As the temperature increases, the oxidation induction time becomes shorter as the decomposition accelerates. The oxidation induction temperature depends on the heating rate and the surface area of the sample. The higher the heating rate, the higher the oxidation induction temperature. In order to ensure test sensitivity, the sample amount should be maximum 50 mg. In addition, it is necessary to provide a heating environment that will not cause a chemical reaction. AL-DSC/OIT Properties Temperature range is between +25/+350°C Temperature resolution ±0.02°C Temperature accuracy ±0.2 °C The sample amount is max 50 mg Heating rate 0.01 – 500 °C / min Calorimeter accuracy < ±0.3 % Calorimeter sensitivity 0.35 mW It is produced according to TS EN ISO 11357 – 1, TS EN ISO 11357 – 6 standards. ISO 11357 is used for quality assurance purposes, routine inspections of raw materials and finished products to determine the comparable data required for data sheets or databases. It cites several DSC methods for thermal analysis of polymers and polymer mixtures. According to this standard, the substances in which DSC methods are used are thermoplastics, thermosets and elastomers. It is aimed at the observation and measurement of various properties of these substances, such as physical transitions, chemical reactions, heat capacity and oxidation stability. ISO 11357-6, part of the ISO 11357 standard, describes the evaluation by measuring the oxidation induction time of plastic pulp material in a certain formulation. In the ISO 11357-6 standard, reference is made to the ISO 293, ISO 294-3, ISO 472, ISO 1872-2, ISO 1873-2, ISO 8986-2 and ISO 11357-1 standards. How to Do the OIT Test? A test piece with a smooth surface is cut from the sample to be tested, in a size and shape to fit inside the capsule. The test piece is placed in an open or ventilable aluminum container in good contact with the container. This aluminum cup and an empty aluminum reference cup are placed inside the machine. A nitrogen flow of 50 ml/min ± 10% is provided from the device until time. The sample and reference are heated at a constant rate in an atmosphere of nitrogen gas and the temperature is kept constant. When the desired temperature is reached, an oxygen flow of 50 ml/min ± 10% is provided at time . The time elapsed from the time of transition to the oxygen atmosphere () to the starting point of exothermic oxidation () is measured. This is the oxidation induction time of the sample and is denoted by . The oxidation time is expressed in minutes. In order to obtain accurate and reproducible OIT data, the following conditions must be met: Stable isothermal temperature Constant sample morphology, geometry and weight Reliable and consistent purge gas flow rate

30/06/2022 / Comments Off on What is OIT Thermal Analysis Test?
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