Hydrostatic Pressure Testing Machine

Hydrostatic internal pressure testing evaluates the strength, sealing, and long-term performance of walled containers such as plastic pipes, automotive tanks, and fire extinguishers. By applying pressurized liquid over a set period, this internal pressure test helps determine product durability and resistance to deformation and leakage.

Compliance Standards and Product Advantages

Standards:

  • TS EN 12201-1
  • TS EN ISO 1167-4
  • TS EN ISO 3458
  • ASTM D1598
  • TS EN 1447+A1

Product Description

Hydrostatic Pressure Test Device is designed for determining the long-term strength, sealing integrity, and performance of plastic pipes and similar pressurized components. Widely used in quality control laboratories, this device performs internal pressure tests in compliance with international standards including:

  • TS EN 12201-1

  • TS EN ISO 1167-4

  • TS EN ISO 3458

  • ASTM D1598

  • TS EN 1447+A1

It is ideal for testing PE, PVC, PP, PE-R, GRP composite, and steel pipes under various durations such as instant, 165 hours, 1000 hours, and 10000 hours, each in independently controlled test stations.

Key Technical Features of the Hydrostatic Pressure Test Machine

This advanced pipe pressure testing system provides:

  • Independent pressure and time control for each line

  • Synchronization up to 100 stations without water hammer effects

  • Superior to traditional two-valve systems with 10x longer valve life

  • Fast filling via a high-flow pump and airless 4-valve system

  • Integrated accumulator for rapid pressure build-up

  • 10x less wastewater generation

  • Stainless steel piping system for long-term use

  • Top-grade electrical and wiring infrastructure

  • Energy-efficient and cost-effective operation

  • Remote service support

  • Standardized electrical control panel for easy maintenance

This test solution is ideal for plastic quality control, strength testing, and lifetime performance evaluations, making it a critical tool for reliable quality control in laboratory environments.

Standards:

  • TS EN 12201-1
  • TS EN ISO 1167-4
  • TS EN ISO 3458
  • ASTM D1598
  • TS EN 1447+A1

Industrial Applications

  • Plastic Pipe Manufacturing – Testing the compliance of pressure-resistant plastic pipes with relevant standards.
  • Construction and Infrastructure Sector – Verifying the resistance of plastic pipes used in water and gas transportation systems against internal pressure.
  • Natural Gas and Water Distribution Companies – Ensuring the long-term safety of plastic materials used in pipeline systems.
  • Automotive and Transportation Sector – Standard testing and burst tests of plastic components, liquid and gas tanks used in fuel and fluid transport systems and air brake systems.
  • White Goods Manufacturers – Measuring the pressure performance of plastic pipes used in appliances with water connections.
  • Packaging and Food Industry – Testing the internal pressure resistance of plastic packaging used to transport liquid food and beverages.
  • Testing Laboratories and Certification Bodies – Used in tests conducted to certify product compliance with national and international standards.

The Alarge Advantage in Hydrostatic Pressure Testing

Precise and Efficient Solution

Alarge hydrostatic pressure test machines are designed for industrial quality control applications requiring high accuracy, reliability, and long-term operational stability. Our systems ensure safe, repeatable, and standards-compliant pressure testing.

Multi-Channel, Independent Testing Capability

Test Multiple Samples Simultaneously

  • Test a large number of samples simultaneously, reduce waiting times and increase your efficiency.
  • The device offers multi-channel and independent testing capabilities. This ensures that even during high testing traffic, the process continues smoothly and quickly.

Fuzzy Logic Controlled 4 Valve System

Energy-Efficient and Stable Pressure Control

  •  Save on energy and reduce maintenance costs for more stable operations.
  • By preventing valves from running constantly, energy consumption decreases and the valve lifespan increases tenfold , significantly reducing maintenance expenses. 

High Flow Pump and Fast Filling

Reach Target Test Pressure in a Short Time

  • Reach the desired pressure quickly, minimizing test cycle times to the lowest.
  • Thanks to the airless system and accumulator balancing feature, the desired pressure is reached much more quickly. This results in time savings and high test efficiency.

Wastewater Discharge Savings

Lower Water Consumption in Hydrostatic Pressure Testing

  • Reduce your water consumption, lower your waste costs.
  • Thanks to Alarge’s special design, it provides up to 10 times lower wastewater output compared to a two-valve system. This is an advantage for both environmental sustainability and operational costs.

Modern Control & Software Infrastructure

Easy Operation, Data Recording, and Reporting

  • Easily manage the device, save your data.
  • Gain speed in reporting, get technical support.
  • User-friendly software interface records test results and offers easy reporting options. It also provides the advantage of remote access during technical support processes.

Fully Stainless Structure & High Quality Installation

Long-Lasting and Corrosion-Resistant Design

  • Eliminate the risk of corrosion and extend the device’s lifespan.
  • The stainless steel structure and high-quality installation ensure the device operates smoothly for many years.

Pressure Testing Machine Model Variety

Solutions for Different Capacities and Requirements

Choose the model that suits your needs, avoid extra costs.

Alarge offers a variety of models suitable for different capacities and needs. This way, the right solution is found for businesses of all sizes.

Pressure Testing Machine Technical Specifications

Feature\Model

AL HBT 3

AL HBT 5

AL HBT 10

CUSTOM

Number of Lines3 Lines5 Lines10 LinesOptional
Expansion PackageNoneNoneExpandable to 15 LinesOptional
Independent Testing on Lines
Maximum Test Duration10,000+ Hours10,000+ Hours10,000+ Hours10,000+ Hours
PLC / Touchscreen Control
Data Flow400 Hz400 Hz400 Hz400 Hz
Data ReadingComputerComputerComputerComputer
Data TransferMemory Card / USBMemory Card / USBMemory Card / USBMemory Card / USB
CommunicationRS 232/485RS 232/485RS 232/485RS 232/485
Pressure Sensor Resolution0.01 Bar0.01 Bar0.01 Bar0.01 Bar
Pressure Sensor Accuracy0.25%0.25%0.25%0.25%
Maximum Test Pressure80 Bar80 Bar80 BarOptional
Burst Test Pressure160 Bar160 Bar160 BarOptional
Test Safety / Leak Alarm
Pressure Pump Capacity170 Bar200 Bar200 BarOptional
4-Valve Fuzzy Logic Control
Stainless Steel AccumulatorOptionalOptionalOptionalOptional

Related Pressure Testing and Quality Control Equipments

Hidrostatik Basınç Test Cihazı Test (Su) Tankı Görsel 2

Hydrostatic Pressure Test Device for Test (Water) Tank

Hidrostatik Basınç Test Cihazı Kapama Başlıkları (End Caps) Görsel

Hydrostatic Pressure Test Device End Caps

Hidrostatik Basınç Test Sistemi Özel Ar&Ge ve Üretim Görsel 1

Hydrostatic Pressure Test Device (Special R&D and Manufacturing)

Frequently Asked Questions About Hydrostatic Pressure Test Machines

Do you have questions? You're not alone. Here are the frequently asked questions.

The product is valid for 2 years starting from the delivery date.

For your technical support requests, simply contacting us is sufficient. Our expert team will strive to resolve your issue as quickly as possible through remote connection or phone support. If the problem cannot be resolved remotely, our technical team will be dispatched for on-site intervention. This ensures that your device is restored to working condition as swiftly as possible.

The installation and activation of the device you purchased are carried out in your working environment by our expert technical team. After the installation, comprehensive training is provided to your user personnel for the correct and efficient use of the device. This service ensures that you can use all the device’s functions safely and effectively.

To ensure the device operates efficiently and has a long lifespan, regular maintenance is essential. This includes tasks such as cleaning, checking connections, software updates, and calibration. It is recommended to perform maintenance at the intervals specified in the user manual. If desired, you can seek professional support from our technical service for maintenance tasks.

To ensure the device’s accuracy, calibration must be performed at regular intervals. Professional calibration is recommended every 6 months.

Do you have any other questions?

If you still have unanswered questions, please don’t hesitate to contact us. We are happy to provide any additional information you need and are always ready to help!