Hydrostatic internal pressure testing evaluates the strength, sealing, and long-term performance of walled containers such as plastic pipes, automotive tanks, and fire extinguishers. By applying pressurized liquid over a set period, this internal pressure test helps determine product durability and resistance to deformation and leakage.
Standards:
Hydrostatic internal pressure testing is a test method used to evaluate the strength, leak-tightness, and performance of walled containers (such as plastic pipes, automotive tanks, fire extinguishers, etc.). This test is conducted by applying water (or another liquid) pressure to the product. During the test, pressurized liquid is pumped into the object and kept under pressure for a specific period. Throughout this time, the object is examined according to specific criteria to assess its strength, deformation, leak-tightness, or other performance characteristics.
A hydrostatic pressure test device is a piece of equipment specially designed to carry out this test. These devices include a pump system that delivers pressurized liquid into the object, pressure gauges, and usually a valve system that controls the pressure applied to the tested object. Additionally, measurement tools that monitor pressure drops to detect leaks may also be included for leak-tightness testing.
Hydrostatic pressure testing in pipes is a widely used application to evaluate the durability and leak-tightness of pipelines. When a new pipeline is constructed or when maintenance or repair is performed on an existing line, hydrostatic pressure testing can be applied. This test is an important method to check pipeline tightness, detect unwanted leaks, determine if the pipeline can withstand a specific pressure, and ensure it can be safely used.
Standards:
✔ Plastic Pipe Manufacturing – Testing the compliance of pressure-resistant plastic pipes with relevant standards.
✔ Construction and Infrastructure Sector – Verifying the resistance of plastic pipes used in water and gas transportation systems against internal pressure.
✔ Natural Gas and Water Distribution Companies – Ensuring the long-term safety of plastic materials used in pipeline systems.
✔ Automotive and Transportation Sector – Standard testing and burst tests of plastic components, liquid and gas tanks used in fuel and fluid transport systems and air brake systems.
✔ White Goods Manufacturers – Measuring the pressure performance of plastic pipes used in appliances with water connections.
✔ Packaging and Food Industry – Testing the internal pressure resistance of plastic packaging used to transport liquid food and beverages.
✔ Testing Laboratories and Certification Bodies – Used in tests conducted to certify product compliance with national and international standards.
This device plays a critical role particularly in the quality control of plastic pipes and fittings. It provides clear data on the lifespan and durability of materials by performing long-term tests under pressure. It is an indispensable testing instrument both in quality assurance processes during production and in product development activities.
| Max. Test Pressure | 3000 bar |
| Production Type | Boutique production according to the desired number of stations |
| Independent Test Capability | Opportunity to test at different stations with independent pressures and independent time settings |
| Application Area | Suitable for pressure testing of composite hydrogen cylinders, gas tubes, and special-purpose applications |
| Pressure Sensitivity | 0.25% bar |
| Drive System | Hydraulic drive |
| Cycle Testing Equipment | Addition of mechanical and electronic equipment for cycle testing |
| Cycle & Long Life Test | Up to 3000 bar |
| Burst Test System | Special system up to 3000 bar for bursting test |
| Explosion Test Design | Explosion test-specific design |
| Control System | PLC-controlled system |
| User Interface | Touch screen user control interface |
| Software | Real-time data display and reporting software |
| Pressure Graph | Real-time pressure change graph in cycle pressure test |
| Material | Completely stainless steel |
| Drive Force Options | Pneumatic, hydraulic, and gearbox drive force |
The product is valid for 2 years starting from the delivery date.
For your technical support requests, simply contacting us is sufficient. Our expert team will strive to resolve your issue as quickly as possible through remote connection or phone support. If the problem cannot be resolved remotely, our technical team will be dispatched for on-site intervention. This ensures that your device is restored to working condition as swiftly as possible.
The installation and activation of the device you purchased are carried out in your working environment by our expert technical team. After the installation, comprehensive training is provided to your user personnel for the correct and efficient use of the device. This service ensures that you can use all the device’s functions safely and effectively.
To ensure the device operates efficiently and has a long lifespan, regular maintenance is essential. This includes tasks such as cleaning, checking connections, software updates, and calibration. It is recommended to perform maintenance at the intervals specified in the user manual. If desired, you can seek professional support from our technical service for maintenance tasks.
To ensure the device’s accuracy, calibration must be performed at regular intervals. Professional calibration is recommended every 6 months.
If you still have unanswered questions, please don’t hesitate to contact us. We are happy to provide any additional information you need and are always ready to help!
