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    • Pressure Test Systems
      • Hydrostatic Pressure Testing Machine
      • Water Tank for Hydrostatic Pressure Test
      • End Caps for Hydrostatic Pressure Testing
      • Air Tank Pressure Testing Machine
      • Glass Reinforced Polyester Pipe Pressure Testing Machine
      • Hydrostatic Pressure Testing Machine (Special R&D and Production)
      • End Caps (Special R&D and Production)
    • Mechanical Test Systems
      • Universal Testing Machine
      • Ring Stiffness Testing Machine
      • Vertical Impact – Drop Weight Test Machine
      • Pendulum Impact Testing Machine
      • Glass Reinforced Polyester Split Disc Testing Machine
      • Environmental Stress Cracking Resistance Testing Machine
      • Drip Irrigation Testing Machine
      • Coefficient of Friction Testing Machine
      • Elmendorf Tear Testing Machine
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      • Melt Flow Indexer Test Machine
      • Oxidation Induction Time Determination Device (DSC/OIT)
      • Carbon Black Determination Machine
      • Vicat Softening Temperature Testing Machine
      • Dry Air Sterilizer
      • Muffle Furnace
      • Climate Cabinet
      • Combustion Cabinet
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      • Oxygen Permeability Tester
      • Pipe Leakage Testing Machine
      • Geosynthetic Barrier Water Permeability Testing Machine
      • Vacuum Leak Testing Machine
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      • Microtome Device
      • Notching Machine
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      • High Quality Colorimeter
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      • Polarized Microscope
      • Gloss Meter
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      • Natural Gas Meter Testing Machine
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      • Analytical Balance and Density Kit
  • R&D
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PP Pipe Quality Control Laboratory

Quality Control Process in PP Pipe Production: Essential Equipment for the PP Pipe Quality Control Laboratory

Information Article

Polypropylene (PP) pipe production plays a critical role in sectors such as infrastructure, agriculture, and sanitary installations. Ensuring the quality of these pipes is essential for performance, safety, and compliance with international standards. This article outlines the quality control process and the essential laboratory equipment required for PP pipe production. 1. Raw Material Control (Incoming Inspection) Before production, the quality of the PP raw material must be verified. Key equipment includes: Melt Flow Index (MFI) Tester: Measures the melt flow rate of PP granules. (ISO 1133-1/2, ASTM D1238) Differential Scanning Calorimetry (DSC): Determines melting and crystallization points. (ISO 11357) Thermogravimetric Analyzer (TGA): Analyzes thermal stability and additive content. (ISO 11358) Muffle Furnace: Measures inorganic residue (ash content). (ISO 3451) Density Measurement Kit: Determines the density of PP materials. (ISO 1183) Precision Balance: Ensures accurate mass measurement during density and thermal tests. (ISO 16770) 2. In-Process Control (During Production Monitoring) Dimensional accuracy must be monitored continuously during extrusion: Digital calipers, micrometers, ovality gauges (TS EN ISO 3126) Go/no-go gauges (fit gauges) (ISO 4427-2) 3. Final Product Testing (Mechanical and Physical Tests) Mechanical Testing Equipment: Hydrostatic Pressure Tester: Evaluates long-term pressure resistance. (TS EN ISO 1167) Tensile/Compression Tester: Measures tensile strength and elongation. (ISO 6259-1/3, ASTM D638) Impact Tester: Assesses pipe resistance to sudden impact. (ISO 3127) Visual and Physical Testing: Spectrophotometer: Measures color consistency. (ISO 7724) Surface Roughness Tester: Evaluates external surface quality. (ISO 4287) 4. Sample Conditioning Drying Oven: Stabilizes humidity and temperature. (ISO 291) Precision Balance: Used for weight tracking and sample prep. 5. Compliance and Documentation All test results must be documented in accordance with international standards such as ISO 9001, ISO 4427, and TS EN ISO 1167. These reports ensure traceability, regulatory compliance, and customer trust. Conclusion Quality control in PP pipe production is more than just meeting regulatory demands—it’s a commitment to product performance and customer satisfaction. With the right laboratory setup and reliable equipment, manufacturers can ensure consistent and high-quality PP pipes for any application.

18/07/2025 / Comments Off on Quality Control Process in PP Pipe Production: Essential Equipment for the PP Pipe Quality Control Laboratory
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laboratory_quality_control_test_equipment

What is Hydrostatic Internal Pressure Test?

Information Article

Hydrostatics is the science that studies the behavior of liquids at rest. The pressure arising from the accelerations in these fluids is called hydrostatic pressure. It is a test to determine material strength and life by measuring the deformation caused by hydrastatic internal pressure in plastic or thermoplastic pipes such as Polypropylene (PP), Polyethylene (PE), Polyvinyl chloride (PVC) under constant temperature and pressure. Values such as temperature, pressure etc. and other conditions are determined by some standards such as ISO 1167, BS EN 921 and ASTM D1598. Why is Hydrostatic Internal Pressure Test Done? Today, the transfer of many important resources is provided with the help of pipes. The durability of the pipes is important in terms of human life, waste of resources and prevention of environmental pollution. For this reason, the pipes produced must comply with the standards determined according to the area in which they will be used. In order for PE, PP, PVC and PE RT pipes to be used safely, the working conditions and service life at certain temperature and pressure values should be known according to the area in which they will be used. In order to determine these conditions, the pipes must pass the hydrostatic internal pressure test. By comparing the obtained values with the standards, it is determined whether they are suitable for use or not. Standards ISO 1167, BS EN 921, ASTM D1598 are standards that explain in detail the rules that must be followed in a hydrostatic internal pressure test and the conditions that the test environment and test elements must be. In them, the shapes of the fasteners and the methods of connecting the elements are determined. Here, It is stated that the dimensioning of the sample to be tested should comply with ASTM D2122 and ASTM D3567 standards. According to BS EN 921 and D1598 standards, the sensitivity of the conditioning and pressure devices to be used in the test should be at the level of ± 2%. The temperature of the environment, fasteners and test liquid should be 23 Cᵒ. According to the D2122 standard, pipes 150 mm (6 in.) in diameter and smaller must have a length of at least five times the outer diameter of the pipe. For pipes with a larger diameter, this value should be at least three times the outer diameter. Test Equipments The test system consists of one upper and lower closing caps, clamps for fixing these caps, mounting and sealing elements, conditioner, liquid tank and pressure device. How to Do the Test? The sample selected in accordance with the standards is closed at both ends with end caps. It is filled with liquid brought to the desired temperature with the help of a conditioner until there is no air in it. Then, the sample is made ready for testing by being completely immersed in the conditioned medium by being supported so that it does not warp due to weight. According to the EN 921 standard, samples with a wall thickness of less than 3 mm should be subjected to conditioning for 1 hour, those with 3-8 mm for 3 hours, those with 8-16 mm for 6 hours, and those with a greater than 16 mm for 16 hours. By adjusting the pressure level with a pressure machine, it is applied to the sample that is ready, and the test is started by starting the counter at the same time. The variation of the deformation in the sample with respect to time is recorded. Pressure will be applied to specimens is calculated by the equation given: P = Pressure (bar)         σ = Hoop Stress (MPa)          D = Pipe Outer Diameter  (mm)          t = Wall Thickness (mm) Hup stress is the tensile stress induced along the entire circumference of the pipe due to the applied pressure. If a puncture or leakage occurs on the sample while the test is in progress, the test is stopped and the type of deformation is recorded as brittle or ductile. According to EN 921, if the error occurs closer to the closing caps than 0.1 times the length of the pipe, the test is canceled and the test is repeated with a new sample. In case of an explosion during the test, precautions should be taken and if a gas is used instead of liquid, the potential energy storage capabilities of gases should not be ignored. The equipment and environment to be tested must be free of oil and dirt. Evulation of Test Results If the pipes exposed to pressure during the test do not burst within 100 hours at 20°C, and 165 hours at 80°C [1], which is the time determined by the standards, or if the graphs do not show values above the determined deformation, it is decided that the pipe is suitable for use. Usage Areas Plastic and thermoplastic pipes have found wide usage area due to reasons such as easy workmanship, low cost, low maintenance requirement and not being exposed to corrosion. It is widely used in network systems because it can transport waste water as well as resources such as natural gas, clean water and geothermal water. In addition to these, it continues to be used in agricultural irrigation. Hydrostatic pressure test is involved in the safe use of plastic pipes in these sectors. References: [1] – https://topuzplastik.com.tr/testler/

30/06/2022 / Comments Off on What is Hydrostatic Internal Pressure Test?
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